Integration & Design
Centaurus Prime has had over thirty years experience in the design and application of computer and information technologies to real-time monitoring and control systems. This has included Governmental, Commercial and Industrial Facilities, University Campuses, and Hospitals.
The applied gateways, translators and interfaces are used in Facilities Management Systems (FMS), Utility Monitoring/Control Systems (UMCS), Direct Digital Control (DDC) Systems, and Supervisory Control and Data Acquisition (SCADA) Systems.
Centaurus Prime has extensive experience in the design, engineering, installation, commissioning, testing, training, and validation of large FMS, DDC, SCADA and UMCS projects. Centaurus Prime has been commissioned to analyze existing systems, perform engineering analyses, study systems and protocols, and provide alternative designs. We are extremely familiar with system integration issues, data translations and protocols, and digital and analog communications systems and networks.
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Sample Projects include:
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UMCS/SCADA/FMS Investigative and Design Expertise, Various Locations, Naval Facilities in San Diego (through Karlin Canfield, NFESC and John Thomas, PWC-San Diego). Centaurus Prime provides programming, systems analysis, and engineering services for investigating HVAC/EMCS, SCADA, UMCS issues, and integration of data between the various systems (UMCS, SCADA, EMCS). This involved checking, investigating, and rehabilitating existing inoperable systems. We have created, commissioned, tested, and validated data transfer mechanisms (SQL, DDE, Ethernet/IP, flat-file, etc.) between the various base systems. We have implemented alarm and run-time event systems to trigger the San Diego area-wide maintenance management program (MAXIMO) with real-time data from SCADA and EMCS systems. We programmed custom interfaces to a proprietary, one-off telemetry system (DAQ) that relays SDG&E’s electrical grid consumption to the base EMCS for subsequent load-shedding (and rate reduction). We provided support for other vendors and contractors who are required by specification to interface to the existing SCADA or EMCS systems (e.g., BTU metering systems). Centaurus Prime has provided advice, conceptual system designs, preliminary cost estimates, and controls options analyses for all base-wide real-time systems. In addition, we have provided installation support, commissioning, test plans, validation, testing, and documentation for these systems
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Design, Programming, Commissioning and Engineering Services, EMCS, FMS, UCS, ESS, UMCS & SCADA systems for various U.S. Government bases. As “Responsible Principal”, Centaurus Prime has provided on-site services to program the following systems to (a) meet specifications, (b) upgrade or enhance operations, (c) interface with existing and obsolete equipment, or (d) repair/revise flawed systems and/or software:
LOCATION |
CUSTOMER |
SYSTEM TYPE |
Honolulu, HI |
PWC Pearl Harbor |
Utility Monitoring & Control |
Agana, Guam |
PWC Piti Power Plant |
Energy Management System |
North Island NAS |
PWC San Diego |
Energy Management System |
32nd Street Naval Station |
PWC San Diego |
Utility Control System |
Tyndall AFB, FL |
EMCS Group |
Facilities Management System |
Homestead AFB, FL |
EMCS Group |
Facilities Management System |
Fort Leonard Wood, MO |
Maintenance Shop |
Energy Management System |
Holloman AFB, NM |
EMCS Group |
Facilities Management System |
Nellis AFB, NV |
EMCS and Water Group |
FMS and Water Distribution |
In addition, at some sites, Centaurus Prime did other work, such as field commissioning, testing, design analysis, graphics and database generation, and Factory and Acceptance Test management. In most cases, the interfaces with existing equipment required reverse-engineering of protocols (serial, Ethernet, coax, current-loop, etc.), and sometimes in a hostile environment (without co-operation of the vendor, or active misinformation from the vendor.
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Studies for Smithsonian Institute Security Systems (Phase 1: Failure Modes and Solutions; Phase 2: Year-2000 Susceptibility). Centaurus Prime was contracted to be the Software Specialist for the Smithsonian Security Systems Analysis projects. This involved a first-phase of emergency analysis and repair to one of the five Smithsonian sub-master systems (a one-off system by Hughes; subsequently abandoned). With several field panel hardware patches (full ground plane, multi-point power feed, static protection, etc.) and numerous software fixes, the Museum of Natural History system was resurrected. SI staff was trained by Centaurus Prime personnel on the hardware modifications that had to be done on the rest of the Smithsonian buildings, to make a robust, reliable security system. The second phase involved an analysis of the year-2000 issues with the VAX hardware, software, and DECnet communications. Rigorous testing and software investigation revealed that the system clocks could be set back to 1987 and DECnet eliminated (to create five “island systems” rather than the existing master & submaster architecture). This allowed correct operations past 31 December, 1999, eliminating the need for $40M in emergency funding to replace these antique systems.
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Systems Analysis and Re-creation of Acceptance Test. Oak-Adec versus United States of America . For Randy Braemer, Defense attorney, Department of Justice. Centaurus Prime (Bob Caldwell, as an expert witness) was brought in by the DOJ to spearhead the successful defense of a $70M frivolous lawsuit by Oak-Adec by demonstrating that the Acceptance Test was fraudulently conducted.
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